This video provides a step-by-step guide on how to repair a damaged plastic kayak. Polyethylene kayaks are not created equal, with most manufacturers using layered high-density polyethylene (HDPE). However, some boats, like the Apex Carbon, can have holes in them due to collisions with rocks or wear and tear over time.
To fix a hole in a polyethylene kayak, place the hull side up for easy access and work area. Inspect and note all scratches, as even the toughest plastic craft can pick up dings along the way. Repairing polyethylene by melting it together creates a strong repair that is just as strong as the rest of the boat. Sand the repair flat with coarse and fine grit sandpaper with an electric palm sander, then paint to match the original camo pattern.
The first step involves holding the soldering iron in one hand and the plastic in the other. Melt the pencil tip into the crack, using a hot air gun for the same type of repair. Use a metal putty knife to shape or spread the plastic, and hold it while things are hot for smoothing. After the area cools, sand smooth and gently reheat to remove sanding marks. Sand the edges of the patch and the edges of the hole, using a grinder for the patch.
Repairing a plastic kayak is similar to fiberglass, sanding the surrounding area, applying a fiberglass patch and epoxy, but with a significant difference.
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